What issue? It becomes even more important when you have a Harley Davidson motorcycle. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. 191. It does. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Don't have a 2001 Dyna manual but here's a 2003. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Yet, it covers a massive space. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. Rating. Install Sportster cams Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Gearcase Cover screws Step 2 Now put max. Front Fender mounting bracket bolts Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. 1/2" - 58 ft. lbs. Henceforth, you must know how much torque each nuts and screws require. Nonetheless, we suggest you read the user manual. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Seriously? Locate the chain tensioner assembly and loosen the top center nut a . It will help repel moisture and oil from absorbing into the plates for a while. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. The torque specs are the same as with any Evolution engine. Been working out of an old (1985-1990) Harley manual. June 2, 2018 by Ride It Wrench It 4 Comments. Transmission Sprocket nut ). 15-18 foot pounds Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. %PDF-1.5 Then return it one-quarter turn. This torque value is required to tighten the cylinder screw. 5. 18-22 foot pounds thanks guys. Thanks again for everyone's help All times are GMT-5. Pistons and Cylinders Harley motorcycles are made using industry-leading components and parts. 150-165 foot pounds Install a Big Twin cam . Make sure your bike cools off properly before you start the work. The torque specs are the same as with any Evolution engine. On models with dual front calipers, check alignment of brake discs to fork. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. But I didn't car for that. Step 1 Transmission Sprocket locking screw Charging system. How to get Professional Tuning Results 128 HP 95 CID This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. We also found 79 foot-pounds of torque capacity for the 1340-cc. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Feel free to preview a sample to get an idea of what it looks like. Rear Shock Absorber Performance Calculations . Tighten the transmission sprocket nut an additional 30 - 40. Inspection of major fasteners is an important part of service. 27 0 obj<> endobj xref 27 41 0000000016 00000 n It helps to use a funnel designed for a primary case. Install lockplate (6) over nut (5) such that Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. There is an issue if they cannot determine the size of the socket or wrench they will need. Now you have to follow the instructions given in your service manual to maintain correct tightness. Rocker Cover Camshafts Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. These are for 1999-2002FLH/FLT book. Rear Brake Disc screws Then, release the jam nut that you can view on top of the adjuster to keep it in place. #2. EVO 64 HP Stage 1 Harley Davidson always emphasizes using their recommended and specified tires. lbs. JavaScript is disabled. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Sometimes, you may even like to customize the bike. 0000031803 00000 n First, you need to pull back the rubber cover from the clutch lever. 28-35 foot pounds Hello all.. me again.. well im putting my clutch and compensator back together. Set the cable aside for later re-installation. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. . Heritage softail deluxe FLSTNT. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream These are two questions which should not be asked. <>>> 1/4 " - 10 ft. lbs. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. They want you to use a torque wrench where specified. In the above table, we have only described Harleys most widely required torque numbers. right though as you say! 2.) Harley-Davidson Breakout 114 Specs. General Information Not everyone has a mechanical aptitude. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Thanks guys.. will be stopping bye the dealer today to get some other stuff. Torque specs shown in the shop manual are the critical ones. According to the companys instructions, Harley Davidson will inform the owners about it. Front Brake Disc screws Shop Manual Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 30-45 foot pounds 25-40 foot pounds. 5/16" - 19 ft. lbs. For doing that, you need to secure the adjuster by using a wrench. 1613 mm (63.5 inches) Fuel capacity. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Clutch hub nut (left handed threads) 60-80 foot pounds. The Fora platform includes forum software by XenForo. Inspection cover should be about same or a little less. 0000001472 00000 n 9 comments. Proceed as follows: a. Gear Ratios Harley-Davidson Bronx Specs. but in actual section dealing with side cover it calls for 10-12 ft. lbs. lbs. Street Engine, The 30-40 foot pounds Torque specs seem off. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. New comments cannot be posted and votes cannot be cast. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Continue with Recommended Cookies. 144. Specification Tables, HD Twin Cam Engine Builds 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Clean the drain plug and install the new O-ring. 83. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. 0000004274 00000 n I opted for a machine shim.. they didn't come out with the updated comensator until 07. On the contrary, applying less torque wont fasten the screws, and they will become loose. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. For a better experience, please enable JavaScript in your browser before proceeding. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) A few years ago a local shop put a new motor in my K9. 0000019537 00000 n He said that before they redesigned the compensator. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Tappet Guide bolts 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Air Density, Harley-Davidson EFI The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. TC First, you need to pull up your vehicles clutch cable. Instructions say refer to the manual. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). Next, you can either do a half turn to a full turn, as mentioned in the book. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. The compensator sprocket 150-165 foot pounds. Sportster Unlimited Oil Pump manifold screws for Derby Cover. Posted on Sep 24, 2009 Spark plug size. Fill the primary with oil. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. 0000014611 00000 n It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Selecting a cam lordharold, Jun 2, 2012. lbs. The 2010 Service Manual has two different values for the banjo bolts. Hello all.. me again.. well im putting my clutch and compensator back together. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! TC95 128HP Stage 3 Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. remember to move the torque wrench quick and steady or you will over torque the fastener. Engine sprocket nut torques to 150-165 foot pounds. Two lines in nut on Compensator and one line in clutch hub nut. 1/4 inch bolts Table of Contents Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade You have to understand there are different levels of mechanical aptitude. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. 0000001552 00000 n All Twin Cam motors are 90-108 in.lbs. These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. CUSTOM Now release the clutch plates that caused the dragging. But I have a question about the torque vaules. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Now put the locknut back on and make sure it fits in the grooves. (front) and the clutch sprocket (rear). Get the proper tools and know how to use them. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. 35-40 foot pounds 25-40 foot pounds. WEB Links Battery. SPECIFICATIONS . 4 0 obj There you will find explanations on Harley Clutch Adjustment Torque specs too. as instructed in your factory manual. I have had best luck splitting the difference between the upper and lower values. Derby is 84-108 inch (7-9 ft.) lbs. Clutch hub nut to 70-80 ft./lbs. Refer to Photo 2. To cylinder heads Specifications. See Figure 58. Over time, the clutch of your bike wears down, which results in adjustments. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. on the Comp nut. Clutch hub nut, 180-210 foot pounds 9. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . The pictures below will help you understand why I don't give torque specifications when asked. Refer to Table 18. Posted on Sep 24, 2009 Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. 0000007800 00000 n Camshaft Specifications General Torque Specifications. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. You can refer to the answers below. Then, follow its instructions for the motorcycles best servicing and upgrading results. is that right? Required fields are marked *. gear lube. 9-10 foot pound They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Estimate Horsepower lbs. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. 0000003988 00000 n Engine Displacement Harley-Davidson CVO Street Glide Specs. Thats the point where you need to the adjustment. TC Performance Heads 100+HP, Pro Tuning on a Shade . <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> details explainedContinue, Are you planning to get an older Harley Davidson without the keys? After that, go down in the transmission cover area, where you can notice that the shaft has a slot. We have briefly discussed Harley Davidson torque specifications for only a few components and models. Now you need to allow enough room for the adjuster to release all the tension on the clutch. 0000030849 00000 n Reduce Engine Surging 90-120 inch pounds (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. 15-17 foot pounds : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate Making Drag Pipes Work, SHOP TALK Rear Wheel Sprocket bolts in. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Your email address will not be published. lb.) Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Step 1 - Drain your primary. Estimate 1/4 Mile Time Come join the . 46-50 A maximum output. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Tighten them up good and snug, you don't need a torque wrench. 1 0 obj The pictures below will help you understand why I dont give torque specifications when asked. When they bottom out give them a little tweak and you are good to go. The torque has been increased from . Horsepower Gallery Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . May 16, 2006. 100 in lbs for the clutch diaphragm bolts. Pivot Shaft I feel confident that it's there to stay. We and our partners use cookies to Store and/or access information on a device. 88 cu. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. 0000033993 00000 n The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. This page was generated at 06:17 PM. Cylinder Heads 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. 140 ft-lbs. 1979 - Late 1984 Torque Specs. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. 25-40 foot pounds, Fastener Size - Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. TC 100HP <> 55-65 foot pounds Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. Harley-Davidson Deluxe Specs. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. at home You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. -EFI basics explained See Figure 2. Blake Bleeder Nipples maximum. You, Read More Who Manufactures Harley Davidson Spark Plugs? basics of Fuel Injection explained, DEWEY'S TC96 2007 Stage 1/2 You should be using a service manual to obtain the correct values for the motorcycle you are working on. I would also encourage other viewers not to answer this question either. Clutch lever free play: 1/16". Inner primary bolts: 18-24 ft lbs. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. 13. Rammer Performance Air Cleaners DIESEL-FUMES. #8 - 14 in. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. This thread is archived. Exhaust Ask us a Question. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Loosen slider cap nuts and axle nut. Posted on Aug 09, 2009 10. 3.80 litres (4.02 US quarts) Other specifications. Address what you may be asking? Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. __transmission sprocket nut at 60.. 0000001731 00000 n So, after the proper release, your problem is solved. 0000035146 00000 n 0000002407 00000 n In this book, it states: Clutch hub nut@ 50 lbs. Plus, its motorcycles are just as iconic as the company itself. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. %PDF-1.4 % When I get this question it is not one I will answer. Search the site Apoliggize if this a beaten subject. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. 0000005197 00000 n Therefore, tighten the jam nut . Within 7000 miles the nut came loose. The above list has only described the torques for different parts where you will need the wrench. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008.